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2025 Die Casting Smart Manufacturing Trends: Flexibility, Digitalization, and Greenness Stand as a Triad

2025 Die Casting Smart Manufacturing Trends: Flexibility, Digitalization, and Greenness Stand as a Triad

In 2025, the die-casting automation industry will exhibit three major trends: flexible manufacturing will enable adaptation to multi-variety production, and modular systems will generally reduce changeover times to under two hours; digitalization will deepen its penetration, with the integration of Manufacturing Execution Systems (MES) and industrial big data boosting decision-making response speeds by 30%; and green production will become a pressing necessity—technologies such as furnace waste heat recovery and automated scrap compression will help companies cut carbon emissions by 15%. Industry experts point out that companies possessing both flexible integration capabilities and advanced digital solutions will gain a competitive edge in high-end sectors such as new-energy vehicles and aerospace.

2025-10-11

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Die Casting Automation Operation and Maintenance Guide: The Three Key Factors for Reducing Equipment Failure Rates

Die Casting Automation Operation and Maintenance Guide: The Three Key Factors for Reducing Equipment Failure Rates

The stable operation of automated equipment hinges on scientific operations and maintenance. A “predictive maintenance solution” launched by specialized manufacturers leverages IoT systems to collect vibration and temperature data from equipment such as robots and die-casting machines, and uses AI algorithms to proactively warn of potential failure risks. After implementation by a hardware enterprise, the downtime caused by equipment failures was reduced from 12 hours per month to just 2 hours. Moreover, the establishment of a standardized spare parts library and a remote diagnostic system has enabled the average repair time to be kept within 4 hours, ensuring efficient operation of the production line.

2025-10-11

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Data-Driven Die-Casting Plants: How MES Systems Break Down Management Barriers

Data-Driven Die-Casting Plants: How MES Systems Break Down Management Barriers

Manufacturing Execution Systems (MES) are becoming the “central nervous system” of smart die-casting factories. One company, by deploying an MES system, has achieved digitalization across the entire process—including planning management, equipment management, and quality management. The system collects key parameters such as pressure and temperature from die-casting machines in real time and generates visual dashboards, boosting workshop response speed by 50% and raising order delivery accuracy to 99%. Industry experts emphasize that seamless integration of MES with systems like SAP and WMS is crucial for achieving synergy across “design, manufacturing, and management.”

2025-10-11

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16,000T Ultra-Large Die-Casting Island Technology Breakthrough: Perfectly Suited for the Integrated Needs of New Energy Vehicles

16,000T Ultra-Large Die-Casting Island Technology Breakthrough: Perfectly Suited for the Integrated Needs of New Energy Vehicles

With the surging demand for integrated die-cast components in new-energy vehicles, a major breakthrough has been achieved in 16,000-ton-class die-casting island technology. A super-large die-casting island system developed by a certain enterprise consists of 12 standard modules and is equipped with a self-developed inspection-assistance device, boosting inspection efficiency by 50%. This system has already been successfully supplied to multiple automakers, enabling the company to achieve an annual production capacity of 200,000 sets of aluminum alloy subframes. The key technologies behind this system lie in the coordinated control between robots and die-casting machines, as well as the integrated application of post-processing modules such as laser cleaning and deburring.

2025-10-11

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Integrated peripheral equipment for die casting: Small components drive high efficiency.

Integrated peripheral equipment for die casting: Small components drive high efficiency.

The integrated application of peripheral equipment such as automated feeding machines and spray devices is becoming a key factor in enhancing die-casting efficiency. Specialized manufacturers have introduced integrated peripheral equipment systems that, when coordinated with six-axis robots, achieve precise operations with a feeding speed of just 0.3 seconds per cycle and a spray coverage rate of 98%. On a certain 3C electronic component production line, this system boosted the overall equipment effectiveness (OEE) from 65% to 82% and reduced labor costs by 60%. Industry experts point out that standardized interfaces and modular designs for peripheral equipment are the foundation for realizing full-line automation.

2025-10-11

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