NEWS

Industry News

Implementation of unmanned die-casting lines: From “dark factory” production to full-cycle traceability

Implementation of unmanned die-casting lines: From “dark factory” production to full-cycle traceability

The unmanned die-casting line developed by a certain enterprise has achieved full-process automation—from metal liquid molding to laser cutting. By seamlessly integrating six-axis robots with die-casting machines and inspection equipment, this production line enables 24-hour continuous operation. Its production capacity is three times higher than that of traditional lines, and the defect rate has dropped by 90%. Even more noteworthy is that, combined with a WMS and IoT system, the product lifecycle—from raw materials to finished goods—can be fully traced, completely meeting the quality control requirements of the automotive industry.

2025-10-11

Learn more
Industrial Furnaces and Automation Systems Working in Synergy: Solving the Challenges of Die Casting Temperature Control

Industrial Furnaces and Automation Systems Working in Synergy: Solving the Challenges of Die Casting Temperature Control

Precise temperature control in industrial furnaces directly affects the quality of die-cast parts, and automation integration is now enabling this breakthrough. Professional manufacturers are achieving precise control of aluminum melt temperatures—within ±5℃—by linking furnaces with six-axis robots and intelligent sensing systems. Combined with real-time data feedback from MES systems, this approach has reduced the defect rate of battery housings for a certain automaker by 2%. Moreover, automated furnace charging and waste-heat recovery modules can cut energy consumption by 18%, balancing production efficiency with environmental sustainability requirements and making them a key configuration in the new-energy die-casting sector.

2025-10-11

Learn more
How can flexible manufacturing adapt to the demand for multi-category die casting? Modular technology provides the answer.

How can flexible manufacturing adapt to the demand for multi-category die casting? Modular technology provides the answer.

Faced with market demands for “multiple varieties and small batch sizes,” modular integration has emerged as a new direction in die-casting automation. A certain enterprise has developed a die-casting island system ranging from 650T to 16,000T, which achieves rapid switching among functions such as part removal, spraying, and inspection through the flexible combination of 12 standard modules. After adopting this solution, a certain new-energy vehicle manufacturer reduced its motor housing production line’s changeover time from 8 hours to just 1.5 hours, while boosting equipment utilization to over 90%. It is reported that such modular systems can cut retrofitting costs by 15% and shorten installation periods by 40%, and are now widely suited to production needs across multiple sectors, including automotive and 5G electronics.

2025-10-11

Learn more
Unlocking the Smart Die Casting Factory: A Full-Chain Upgrade from Equipment Connectivity to Intelligent Decision-Making

Unlocking the Smart Die Casting Factory: A Full-Chain Upgrade from Equipment Connectivity to Intelligent Decision-Making

The transformation practices of a certain aluminum enterprise have revealed the key to building a smart factory. By integrating equipment such as die-casting machines, industrial furnaces, and six-axis robots, the company has established a comprehensive, end-to-end system that includes an MES manufacturing execution system, an intelligent WMS warehouse management system, and AGV-based logistics. After production data is collected in real time via an IoT system, it is analyzed and presented by a BI platform, shortening the order delivery cycle by 40% and smoothly achieving the annual target of producing 200,000 sets of aluminum alloy subframes. Industry experts point out that the construction of a smart factory must emphasize the “integration of four modernizations”—equipment automation forms the foundation, data informatization is the core, process intelligence is the goal, and lean management serves as the guarantee.

2025-10-11

Learn more
Six-axis robots break through bottlenecks in die casting production!

Six-axis robots break through bottlenecks in die casting production!

In high-temperature and high-humidity die-casting workshops, six-axis industrial robots are increasingly becoming the mainstay of production. The QJR20-2 six-axis robot launched by Zhejiang Qianjiang Robot, with its IP67 protection rating and a repeat positioning accuracy of ±0.05 mm, integrates part removal, spraying, and inspection into a single, seamless operation for die-cast parts. Equipped with a long-stroke centering gripper and four adjustable spray nozzles, this robot can handle multiple product specifications. When switching between different products, only the program parameters need to be adjusted, enabling one automotive component manufacturer to increase its production takt time by 40% and reduce mold-release agent consumption by 30%. Industry experts point out that the flexible application of six-axis robots has become a key lever for die-casting companies to reduce costs and improve efficiency.

2025-10-11

Learn more
< 1 >