Product Introduction:

Mold-locking system:

Powerful and efficient vertical direct-pressure clamping system

• Vertical large cylinder direct-pressure clamping, featuring a reliable structure and balanced operation; mold adjustment is simple and quick; self-weight downward movement; high-response proportional directional control; energy-efficient and fast.
• High-strength, high-quality ductile iron formwork, high-hardness electroplated large cylinder piston with high fatigue strength and minimal deformation.
• The servo pump for clamping force adjustment offers stable, energy-efficient operation.
• Equipped with an upper die carriage, automatic hydraulic die clamping, and a quick-change ejector pin system, enabling fast and convenient die changes.
• All cylinder stroke controls utilize high-precision hysteresis scales, ensuring stability and reliability.
• Mechanical anti-drop rod device + hydraulic safety lock to prevent accidental mold closure.

 

Vertical direct-pressure clamping structure + quick mold-changing device

The template features enhanced innovative design, central locking mechanism, and high template strength with minimal deformation, making it less likely for the product to develop flash.
Mold changing device—convenient, fast, and highly efficient mold replacement.

High-efficiency thimble structure design

Adopting a quick-change ejector pin structure design to improve production efficiency.

Template Stress Simulation Analysis

Through force analysis using simulation software and verification of the formwork design, we ensure sufficient strength and rigidity and enhance stability requirements.

Mold clamping device

The mold locking mechanism is safe and reliable, while also enabling quick mold installation and removal for high efficiency and practicality.

 

Injection system

High-casting-force, high-rigidity injection system

The injection system uses a vertical extrusion die, with the料筒 positioned vertically. The injection chamber achieves 100% filling, enabling low-speed laminar flow filling without any air pockets remaining in the injection chamber. The molten aluminum is concentrated, resulting in a relatively small coverage area for oxides and minimizing heat loss.
The injection system features multi-point setting and multi-stage control, with a wide adjustment range for injection process parameters, making it highly adaptable.
The injection and boosting circuits are designed independently to eliminate interference and enhance injection stability.

 

Top international brand accessories:

It employs hydraulic components from world-leading brands, as well as high-performance, low-noise oil pumps, ensuring stable pressure and flow.

High-response servo valve

The injection process is controlled by a servo valve, enabling precise control of both speed and pressure. Screen settings and adjustments are more convenient, offering high stability and easy storage and retrieval.

 

 

Control system:

• Standard with multiple peripheral device interfaces
• Intelligent Mold Adjustment + Intelligent Clamping Force Control System
• Reserved Data Interaction Protocol

 

KEBA High-End Industrial Control Computer
It employs KEBA’s high-end industrial control computer, integrating multiple monitoring interfaces and capable of seamlessly incorporating peripheral auxiliary equipment. It features fast response times, high control accuracy, and a high degree of intelligence.

Special control system for squeeze casting
An innovative workshop production management system that provides real-time display of injection curves and automatically generates reports on quality analysis, production statistics, and records of parameter modification.

High-speed controller + distributed I/O control system

High-speed controller + distributed I/O control system—this system features fast response speed and strong anti-interference capability, and seamlessly integrates with peripheral devices for coordinated control.

 

Closed-loop injection control

Optimize the injection mechanism with closed-loop speed and pressure control for smooth output, multi-segment settings, and high-response multi-segment dynamic speed-loop control during the ramp-up phase—with a step-response time of less than 20 ms. During the holding-pressure phase, adopt high-response closed-loop pressure control, featuring short pressurization time and real-time multi-segment adjustment capabilities.

 

Application Case:

Automotive steering knuckle
Material: A356
Heat Treatment: T6
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength ≥ 250 MPa, elongation ≥ 10%6

Control arm
Material: A356
Heat Treatment: T6
Applicable vehicle type: Passenger car
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength ≥ 250 MPa, elongation ≥ 10%.

New Energy Vehicle Swirl Compressor Fixed Plate
Material: A356
Heat Treatment: T6
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength ≥ 250 MPa, elongation ≥ 10%.

Engine mount
Material: A356
Heat Treatment: T6
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength ≥ 250 MPa, elongation ≥ 10%.

 

 

Support
Material: A356
Heat Treatment: T6
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength ≥ 250 MPa, elongation ≥ 10%6

Fixed clip
Material: A356
Heat Treatment: T6
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength 2250 MPa, elongation ≥ 10%6

 

 

Sleeve
Heat Treatment: T6
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength 2250 MPa, elongation ≥ 10%6

 

Drone holder
Material: A356
Heat Treatment: T6
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength ≥ 250 MPa, elongation ≥ 10%.

 

 

Technical specifications:

Project	Unit	LSVSC350			LSVSC500			LSVSC650			LSVSC800			LSVSC1000			LSVSC1250
Theoretical value of clamping force	KN	3709.59			5416.26			7013.45			8580.04			10826.09			13041.54
Locking stroke	mm	500			630			710			800			850			900
Ejection force	KN	92.78			133.60			167.82			237.50			371.10			422.23
Top the itinerary	mm	40			40			50			50			60			80
Mold thickness (Min)	mm	500			560			600			630			800			900
Template dimensions (operating side * feeding side)	mm	1060×950			1320×1180			1500×1320			1630×1500			1850×1650			2120×1850
Column spacing within the column	mm	615×545			840×690			940×770			1050×860			1150×980			1350×1070
Injection stroke	mm	610			700			800			950			1060			1235
Injection force	KN	608.97			766.55			979.56			1304.15			1675.11			1983.76
Injection speed	m/s	0.02–0.3			0.02–0.3			0.02–0.3			0.02–0.3			0.02–0.3			0.02–0.3
Hammer head diameter	mm	70	80	100	90	100	120	100	110	130	110	120	140	120	130	150	130	140	160
Injection Molding Volume (AL)	kilogram	2.49	3.26	5.09	4.58	5.65	8.14	6.65	8.05	11.25	9.12	10.86	14.78	12.21	14.34	19.09	16.56	19.21	25.09
Casting pressure (Max)	MPa	158.24	121.15	77.54	120.49	97.60	67.78	124.72	103.08	73.8	137.23	115.31	84.72	148.11	126.20	94.79	149.46	128.87	98.66
Injection chamber flange diameter	mm	120×25			140×25			160×25			190×25			200×30			220×30
Injection chamber docking stroke	mm	140			150			170			215			260			335
Ejection stroke of the injection hammer head	mm	150			180			207			265			270			280
System operating pressure	MPa	21			21			21			21			21			21
Fuel tank capacity	L	1000			1200			1500			1800			2000			2500