Product Introduction:

Mold-locking system:

Powerful, efficient, and highly stable clamping system

• High-rigidity mold design: The mold can withstand higher die-casting pressures and higher mold temperatures.
• Strong and durable hyperbolic toggle clamping mechanism and mold design ensure smoother, faster, and more powerful mold-moving actions, as well as an extended service life.
• Ultra-fast mold locking technology effectively shortens the production cycle and boosts production efficiency.
• The waterproof and dustproof design of the Coling column automatic extraction device (standard on large machines, optional for small machines) meets the installation requirements for large molds.
• Horizontal two-plate direct-pressure die casting machine with a large mold-opening stroke, compact footprint, more balanced rod loading, and reliable and quick mold adjustment.

 

Innovative hinge and template design

The hinge design for machinery and template hinge ears has been enhanced with more and wider features, ensuring more uniform force distribution, reducing stress-induced deformation, and improving impact resistance.
High-strength ductile iron casting with excellent rigidity and minimal deformation.

Draw Brother System

Increase the space for lifting and installing molds to make it easier for users to load and unload molds, thereby improving efficiency (standard on models 650T and above).

Template Stress Simulation Analysis

Through force analysis using simulation software and verification of the formwork design, we ensure sufficient strength and rigidity and enhance stability requirements.

Multiple security safeguards

The mold-locking section is equipped with hydraulic safety locks, anti-collision bars, and intelligent control for electric safety doors, offering an even higher level of safety.

 

Injection system

High-casting-force, high-rigidity injection system High-casting-force, high-rigidity injection system

The injection system employs vertical extrusion forging, with the料筒 positioned vertically. The filling degree of the injection chamber reaches 100%, ensuring low-speed laminar flow filling without any air pockets remaining in the injection chamber. The aluminum melt is concentrated, resulting in a relatively small coverage area for oxides and minimizing heat loss.
The injection system features multi-point setting and multi-stage control, with a wide adjustment range for injection process parameters, making it highly adaptable.
The injection and boosting circuits are designed independently to eliminate interference and enhance injection stability.

 

Top international brand accessories:

It employs hydraulic components from world-class brands, as well as high-performance, low-noise oil pumps, ensuring stable pressure and flow.

High-response servo valve

The injection process is controlled by a servo valve, enabling precise control of both speed and pressure. Screen settings and adjustments are more convenient, offering high stability and easy storage and retrieval.

 

 

Control system:

• Standard with multiple peripheral device interfaces
• Intelligent Mold Adjustment + Intelligent Clamping Force Control System
• Reserved Data Interaction Protocol

 

KEBA High-End Industrial Control Computer
It employs KEBA’s high-end industrial control computer, integrating multiple monitoring interfaces and capable of seamlessly incorporating peripheral auxiliary equipment. It features fast response times, high control accuracy, and a high degree of intelligence.

Special control system for squeeze casting
An innovative workshop production management system that provides real-time display of injection curves and automatically generates reports on quality analysis, production statistics, and records of parameter modification.

High-speed controller + distributed I/O control system

High-speed controller + distributed I/O control system—this system features fast response speed and strong anti-interference capability, and seamlessly integrates with peripheral devices for coordinated control.

 

Closed-loop injection control

Optimize the injection mechanism with closed-loop speed and pressure control for smooth output, multi-segment settings, and high-response multi-segment dynamic speed-loop control during the ramp-up phase—with a step-response time of less than 20 ms. During the holding-pressure phase, adopt high-response closed-loop pressure control, featuring short pressurization time and real-time multi-segment adjustment capabilities.

 

Application Case:

Automotive steering knuckle
Material: A356
Heat Treatment: T6
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength ≥ 250 MPa, elongation ≥ 10%6

Control arm
Material: A356
Heat Treatment: T6
Applicable vehicle type: Passenger car
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength ≥ 250 MPa, elongation ≥ 10%.

New Energy Vehicle Swirl Compressor Fixed Plate
Material: A356
Heat Treatment: T6
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength ≥ 250 MPa, elongation ≥ 10%.

Engine mount
Material: A356
Heat Treatment: T6
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength ≥ 250 MPa, elongation ≥ 10%.

 

 

Support
Material: A356
Heat Treatment: T6
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength ≥ 250 MPa, elongation ≥ 10%6

Fixed clip
Material: A356
Heat Treatment: T6
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength 2250 MPa, elongation ≥ 10%6

 

 

Sleeve
Heat Treatment: T6
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength 2250 MPa, elongation ≥ 10%6

 

Drone holder
Material: A356
Heat Treatment: T6
Special requirements: high strength, fatigue resistance
Performance: Tensile strength ≥ 320 MPa, yield strength ≥ 250 MPa, elongation ≥ 10%.

 

Technical Parameters

Project	Unit	LSHVSC250			LSHVSC350			LSHVSC500			LSHVSC650			LSHVSC800			LSHVSC1000			LSHVSC1250
Theoretical value of clamping force	KN	2625			3675			5250			6825			8400			10500			13125
Locking stroke	mm	360			480			580			650			760			860			1000
Ejection force	KN	133.60			199.57			257.71			323.27			371.1			422.23			659.73
Top the itinerary	mm	80			90			110			125			150			150			150
Mold thickness (maximum - minimum)	mm	350-600			400-750			400-850			400-900			500-950			500-1100			750-1500
Template size (vertical × horizontal)	mm	880 × 860			970 × 950			1100 × 1080			1240 × 1190			1400 × 1350			1650 × 1550			1930 × 1800
Column inner distance (vertical × horizontal)	mm	560 × 550			670 × 670			760 × 760			800 × 750			950 × 950			11001050			1470 × 1340
Injection cylinder stroke	mm	380			430			475			530			625			675			750
Injection force	KN	469.5			639.04			733.59			869.80			1304.15			1775.10			1983.76
Injection speed	m/s	0.02–0.3			0.02–0.3			0.02–0.3			0.02–0.3			0.02–0.3			0.02–0.3			0.02–0.3
Hammer head diameter	mm	60	70	90	70	80.0	100	80.0	90.0	110.0	90.0	110.0	120.0	110.0	120.0	140.0	125	135	150	125	140	160
Injection Molding Volume (AL)	kilogram	1.26	1.71	2.82	2.03	2.7	4.15	3.1	3.9	5.8	4.3	5.3	7.6	7.1	8.4	11.5	9.72	11.34	14.00	10.31	12.93	16.89
Casting pressure (Max)	MPa	166.05	122.00	73.80	166.05	127.1	81.36	145.9	115.3	77.2	136.7	110.7	76.9	137.2	115.3	84.7	144.65	124.01	100.45	161.65	128.87	98.66
Injection chamber flange diameter	mm	Φ110×25			Φ130×30			Φ140×30			Φ160×30			Φ190×30			Φ200×30			Φ2600×30
Injection chamber docking stroke	mm	90			95			100			105			125			125			155
Injection stroke distance	mm	55			65			70			80			110			120			145
System operating pressure	MPa	21			21			21			21			21			21			21
Fuel tank capacity	L	600			800			800			1000			1200			1600			3500