Dual-spindle turning and milling composite machine series

Category: CNC machining center

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  • 产品描述
  • Machine tool structural features

    • Suitable for heavy-duty and continuous cutting, it can maintain long-lasting high precision and excellent surface roughness.
    • High-precision, high-rigidity, heavy-duty Taiwan Pusan sleeve-type spindle. The spindle is equipped with either original imported Japanese NSK or optionally selected German FAG P4-grade precision spindle bearings. Through engineering calculations and analysis, an optimized span configuration has been achieved. Combined with a unique labyrinth-type waterproof design and a finned spindle housing design, this spindle delivers optimal water- and dust-proof performance. Leveraging advanced lubrication technology and a highly rigid sleeve structure, the spindle exhibits exceptional stability, ensuring maximum axial rigidity, radial rigidity, and machining accuracy. It features a 4.4 kW Yaskawa servo spindle motor from Japan, enabling wide-range automatic stepless speed regulation. The spindle bearings are arranged in a configuration of three at the front and two at the rear, providing enhanced resistance to strong impacts. The spindle’s maximum designed rotational speed is 8,000 rpm.
    • It features excellent rigidity and convenient operation and chip removal. With high strength, the bed is inclined at 30° or 45° and is made using high-quality cast iron with resin sand molding, followed by a secondary annealing treatment to ensure casting stability. Its compact rib-and-brace structure provides outstanding rigidity and strong seismic resistance. The tilting design of the carriage and tool post makes machine operation and chip removal particularly convenient, while also minimizing the machine’s footprint and enhancing its user-friendliness.
    • High-rigidity, high-precision, and high-speed linear guide rails of Class P imported from Taiwan’s Shangyin or Yintai, combined with C3 precision ball screws and specialized NSK screw bearings from Japan. The screw ends are pre-tensioned at both ends using machining center technology, enhancing their rigidity even further. The two-axis drive system features imported servo motors directly connected to precision ball screws via flexible couplings, ensuring optimal force distribution and high positioning accuracy. An automated lubrication system controlled by a computer provides forced lubrication for both the linear guide rails and ball screws. The X-axis and Z-axis are equipped with high-rigidity linear guide rails; the optimal span between rails has been carefully calculated to achieve low friction, high rigidity, and high precision. The travel speed can reach 18–36 m/min, significantly boosting work efficiency and reducing machining time.
    • The hydraulic station features Taiwan-made fixed-displacement pumps, hydraulic motors, and solenoid valves, and is equipped with an air-cooling system, resulting in low noise and low oil temperature.
    • It features a Taiwan Liuxin eight-station hydraulic rotary tool turret, which offers high positioning accuracy, low failure rate, rapid tool changes, and convenient nearby tool changing.
    • It features a beautifully designed, fully enclosed protective cover with excellent waterproof performance and an easily operated, smooth-opening door.
    • The control system and spindle motor both feature servo spindles, and a two-axis radial or axial servo power head has been added. This configuration enables the spindle to perform 360° arbitrary indexing positioning, as well as drilling, tapping, and milling operations. *The machine tool’s lighting fixtures are explosion-proof LED energy-saving lamps with long service life and high brightness. The cooling pump is a high-flow model imported from Taiwan.
    • The base can be made of an integral casting, offering high strength and excellent seismic resistance, making it particularly suitable for environments in northern regions with large temperature fluctuations.

     

    Configuration Table of Main Functional Components

    Serial number Project Name Note KY-46DSY KY-52DSY KY-77DSY
    1 Spindle motor   Kelu 5.5/7.5/11 kW Kelu 5.5/7.5/11 kW Kelu 5.5/7.5/11 kW
    3 Spindle bearing   Spindle bearings: Original NSK from Japan or precision-grade FAG bearings from Germany. Spindle bearings: Original NSK from Japan or precision-grade FAG bearings from Germany. Spindle bearings: Original NSK from Japan or precision-grade FAG bearings from Germany.
    4 CNC system   Taiwan New Generation (optional: Taiwan Baoyuan, Japan Mitsubishi, or FANUC) Taiwan New Generation (optional: Taiwan Baoyuan, Japan Mitsubishi, or FANUC) Taiwan New Generation (optional: Taiwan Baoyuan, Japan Mitsubishi, or FANUC)
    5 Servo system (drive + motor)   Feed motor: Yaskawa, Japan Feed motor: Yaskawa, Japan Feed motor: Yaskawa, Japan
    6 X and Z axis ball screws   Taiwan Yintai or Shangyin P-class heavy-duty ball screws (Φ32, Φ40) Taiwan Yintai or Shangyin P-class heavy-duty ball screw (Φ40, Φ40) Taiwan Yintai or Shangyin P-class heavy-duty ball screw (Φ40, Φ40)
    7 X and Z-axis linear guide rails   Taiwan Yintai or Shangyin P-class heavy-duty linear guide rail, 25 balls Taiwan Yintai or Shangyin P-class heavy-duty linear guide rail, 25 balls Taiwan Yintai or Shangyin P-class heavy-duty linear guide rail, 30 balls
    8 X and Z-axis ball screw bearings   Japan-original precision-grade dedicated lead screw bearing Japan-original precision-grade dedicated lead screw bearing Japan-original precision-grade dedicated lead screw bearing
    9 Tool holder type   8-16 Station Powered Turret 8-16 Station Powered Turret Tool-changing method / (8-10-position servo turret)
    10 Hydraulic rotary cylinder   Taiwan rotary cylinder Taiwan rotary cylinder Taiwan rotary cylinder
    11 Hydraulic station   Taiwanese quantitative oil pump, hydraulic motor, hydraulic solenoid valve + air-cooling system Taiwanese quantitative oil pump, hydraulic motor, hydraulic solenoid valve + air-cooling system Taiwanese quantitative oil pump, hydraulic motor, hydraulic solenoid valve + air-cooling system

    Machine Tool Technical Parameters

     

    Machine tool data model Project Unit KY-46DSY KY-52DSY KY-77DSY
    Processing capacity Number of axles 7-axis (X+Z+B+C1+C2+Y+TD)
    Bed turning diameter mm 570 660 660
    Straight-line machining diameter mm 480 480 480
    Turning diameter for long-axis machining mm 360 360 360
    *Processing length mm 450 700 700
    Travel distance of each axis X-axis travel mm 270 270 270
    Y-axis travel mm 100 100 100
    Z-axis travel mm 610 810 810
    Z1 axis travel mm 470 680 680
    Main spindle Spindle end type - A2-5 A2-6 A2-8
    Chuck/Collet Inch 6 8 10
    Spindle through-hole diameter mm 56 66 88
    Bar stock through diameter mm 46 52 75
    Spindle speed range RPM 5000 4200 3500
    Auxiliary spindle Spindle end type - A2-5 A2-5 A2-5
    Chuck/Collet Inch 6 6 6
    Spindle through-hole diameter mm 46 56 56
    *Bar stock through diameter mm 46 46 46
    Spindle speed range r/min 5000 6000 6000
    Movement speed X-axis rapid traverse speed m/min 30 30 30
    Y-axis rapid traverse speed m/min 18 18 18
    Z-axis rapid traverse speed m/min 30 30 30
    Z1-axis rapid traverse speed m/min 30 30 30
    Positioning X/Y/Z/Z1 axis positioning accuracy mm 0.002 0.002 0.002
    Repeatability of positioning accuracy for the X/Y/Z/Z1 axes mm 0.003 0.003 0.003
    C/B-axis positioning Seconds/degree 10/0.003 10/0.003 10/0.003
    Power turret Tool holder station T 12 12 12
    Turning diameter for power tool machining mm 200 200 300
    External cylindrical/end face tool dimensions mm 25 25 25
    Boring/Drive Head Dimensions mm 32 32/40 32/40
    Power head specifications and models - ER25 ER25/32 ER25/32
    Power head rotational speed RPM 5000 5000 5000
    Motor power Main spindle kilowatt 7.5/11 11/15 15/18.5
    Auxiliary spindle kilowatt 11 electric spindle 15 electric spindle 15 electric spindle
    TD tailshaft main shaft kilowatt 2.3 2.3 2.3
    Change the blade kilowatt 1 1 1
    X-axis kilowatt 3.1 3.9 3.9
    Y-axis kilowatt 2.4 2.4 2.4
    Z-axis kilowatt 3.1 3.9 3.9
    Z1 axis kilowatt 3.1 3.1 3.1
    Capacity Hydraulic kilowatt 1.5 1.5 1.5
    Water pump kilowatt 0.45 0.45 0.45
    Oil injection L 80 80 80
    Water tank L 100 100 100
    Machine tool dimensions Machine tool weight KG 5100 5800 5900
    Length × Width × Height mm 2950×2100×2250 3350×2100×2250 3350×2100×2250
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