Die-casting release agent

Category: Die-casting release agent

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  • 产品描述
  • Release agent

     

    Release Agent Series      
    》New Energy Vehicle Parts Release Agent       
    Magnesium Particle Extrusion Release Agent       
    》Silicone-free release agent       
    》Pure aluminum release agent       
    》3C Component Release Agent

     

    Product Advantages

    • No carbon buildup in the product.
    • Protect the mold ejector pin
    • Easy to clean and thick coating
    • No clogging nozzle

     

    Product Model Product Name Product Applications Use the ratio
    6615 Aluminum alloy release agent Easy to clean, typically aluminum alloy die-cast components. 1: 120–150
    6650 High cost-performance; general castings concentrated at a high dilution ratio. 1:400
    8820 For new-energy vehicle parts and components, with high-temperature resistance and low gas generation. 1: 160–200
    8850 High-Concentration Concentrate for New Energy Vehicle Parts 1:400
    9901 Magnesium alloy release agent Suitable for conventional magnesium alloy die castings 1: 80–100
    7104 Suitable for thin magnesium alloy parts 1:100
    7306 Aluminum-Magnesium Mobile Phone Mid-Plate Release Agent For thin-walled aluminum-magnesium mid-plate components used in mobile phones, laptops, and other devices. 1:100
    7105 Semi-solid magnesium alloy release agent Suitable for demolding magnesium particle extrusion molding. 1: 60–80
    1002 Silicone-free release agent Silicone-free and wax-free; suitable for anodized products. 1:100
    8601 Pure aluminum release agent Suitable for die-cast aluminum alloy parts with zero or low silicon content. 1: 60–80

     

    Punch granules

     

    Product Advantages

    • 50% longer service life for the material pipe
    • 50% increase in production efficiency

    Exceptional lubrication that effectively extends punch life, specifically formulated for high-pressure aluminum alloy die-casting punches. A cutting-edge, polyethylene-wax-based composite formulation.

    Series of products Ingredients Wax content
    Black 1.5/2.0mm Contains graphite 48%
    Black 1.5/2.0mm Contains graphite 70%
    Black 1.5/2.0mm Contains graphite 100%
    White 1.5/2.0mm Graphite-free 48%
    White 1.5/2.0mm Graphite-free 100%
    Yellow 1.5/2.0mm Does not contain graphite; contains extreme-pressure anti-wear additives. 100%

    Coating agent

     

    Product Advantages

    • Reduced spoon wear
    • Strong adhesion
    • High refractoriness

    Functional coating formulations applied to the surfaces of ladles, crucibles, and similar items effectively inhibit the corrosive attack of molten metals on ferrous crucibles and tools.

    Series of products Ingredients Application Features
    Coating Agent DK-1 (Oily) Boron nitride, 80% active content Strong adhesion and high heat resistance
    Coating Agent DK-2 (Oily) Boron nitride, 70% active content Low price, moderate adhesion
    Coating Agent DK-3 (Oily) Boron nitride, 99% active content Strong adhesion, high heat resistance (1500–1600°C), and long service life.
    Coating Agent DK-5 (Water-Based) Boron nitride, 50% active content Environmentally friendly and non-combustible, with excellent high-temperature resistance; stir thoroughly before use.

     

    Punch oil

     

    Product Advantages

    • Punch life extended by 50%
    • 50% increase in production efficiency

    Its outstanding lubricating performance forms a uniform and robust lubricant film between the punch and the die, effectively reducing the coefficient of friction, ensuring smoother punch movement, enhancing the stability of the die-casting process, and lowering the defect rate.

     

    Series of products Ingredients Characteristics
    Yellow punch oil Base oil, high-temperature grease, anti-wear additive The material handle is clean with minimal residue.
    Black Punch Oil Graphite, base oil, anti-wear agent Low cost, graphite-containing, excellent lubrication
    Water-based punch oil High-temperature grease, extreme-pressure anti-wear additive Environmentally friendly, non-combustible, with outstanding lubrication performance; the material handle does not yellow or blacken.

     

    Wax emulsion

     

    Product Advantages

    With its high-temperature resistance, this material serves as a raw ingredient for die-casting release agents, forming an ultra-thin, dense, continuous, and thermally stable solid lubricating film. This ensures smoother and easier demolding, reduces part deformation, surface damage, or excessively deep ejector pin marks caused by demolding resistance, and simultaneously protects the mold surface, minimizing wear.

    Series of products Ingredients Characteristics
    630 Oxidized Polyethylene Wax OPE Affordable price, excellent cost-effectiveness, and high heat resistance with a melting point of 95°C.
    3103 High-Density Oxidized Polyethylene Wax Excellent heat resistance, with a melting point of 130–135°C, making it particularly suitable for release agent formulations for die-cast parts with complex structures and high precision requirements.

     

    Silicone Oil Emulsion

     

    Product Advantages

    High-quality silicone oils exhibit superior thermal stability and oxidation resistance, excellent high-temperature performance, minimal carbon deposition, and outstanding post-coating properties. As a result, release agents formulated with these oils can deliver continuous, reliable lubrication and isolation protection even under extreme high-temperature and high-pressure operating conditions, thereby reducing friction and wear and enhancing the operational efficiency and service life of mechanical equipment.

    Series of products Ingredients Characteristics
    104 150–350 °C Easy to clean, highly versatile, and offers excellent value.
    108 150–380 °C High temperature resistance, bright surface finish, minimal carbon deposition—ideal for demolding large-tonnage die castings, thick-walled parts, and complex components.

     

    Laser punch

     

    Product Advantages

    • Long service life: 15,000–30,000 cycles
    • High hardness: HRC 50–55

    Laser treatment and ceramic powder metallurgical coating are applied to the surface of alloy ductile iron punches, enhancing their wear resistance without increasing surface hardness or damaging the crucible.

     

    Accessory products

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